Moxa Connection
 
July 2006
In this Issue
COVER STORIES

NEW PRODUCT HIGHLIGHTS

PRODUCT APPLICATIONS

MOXA NEWS

COVER STORIES

Active Remote I/O—Realtime-ize Your Ethernet DA&C Systems

If your Ethernet data acquisition and control system requires real-time I/O data, then the new "Active Remote I/O" products from MOXA have a solution. Compared to what's been available up to now, the Active Remote I/O solution provides more possibilities for real-time data acquisition, active I/O messaging, and local logic control.

You can integrate Active Remote I/O旧 input signals into one event to form an integrated message, and set up local output control at the same time. This provides more concise and efficient communication between the host computer and I/O devices. In addition, the message delivery time is 20 times faster than traditional SCADA systems (50 ms compared to 1 sec).

Active Remote I/O products work over an open network platform, and offer the added benefit of local intelligence with Moxa旧 Click&Go? logic control software. Click&Go?logic is the key element that transforms Active Remote I/O products into intelligent, remote I/O. Click&Go?allows users to decide when to transmit I/O data, and what message to be delivered to host computers for simple alarm control and messaging. As opposed to using C-language or PLC-ladder programming, anyone who understands basic logic concepts can use Click&Go?to do the configuration themselves, and easily finish the project in a short period of time.

The emphasis on real-time I/O data transfer for modern DA&C systems represents a new trend in the industry. Traditional "passive remote I/O" architectures normally wait passively to be polled by a host computer, which is one reason for the slower response time. However, more and more applications require active I/O messaging and faster I/O response time (from 1 to 2 sec, to as little as 50 ms) to improve efficiency. The centralized architecture and distributed intelligence of Active Remote I/O gives control engineers the ability to create the kind of control systems that they could only dream of before.

Active Remote I/O covers all of the functionality of Passive Remote I/O, and can work directly with SCADA software, such as Citect, Wonderware Intouch, etc.

MOXA's Active Remote I/O products have the following outstanding characteristics:

  • Actively transmit I/O data in real-time
  • Automatically control output channel status based on input conditions
  • Easy to configure Click&Go logic (patent pending)
  • SNMP I/O with read/write, trap

Two models that support Active Remote I/O will be available at the end of July:

  • ioLogik E2210 (digital I/O)
  • ioLogik E2240 (analog I/O)

NOTE: If you are already using the ioLogik E2210, you may upgrade to Active Remote I/O by downloading the new utility and firmware—free of charge.

Detailed product information is available on MOXA's global website at: www.moxa.com/product/Active_Remote_IO_Server.htm.

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NEW PRODUCT HIGHLIGHTS

Industrial Switch Offers the Best of All Worlds—Management, Ruggedness, Economy

The EDS-408A/405A Series of managed industrial Ethernet switches provide users with a rugged, reliable, economical solution for setting up industrial networks. The switches support several key management functions, including Turbo Ring, ring coupling, VLAN, QoS, RMON, bandwidth management, port mirroring, and warning by email or relay. The ready-to-use Turbo Ring can be configured easily over the network with a convenient web-based management interface (included with the product). You may also use the switch out of the box, since the default settings are suitable for most applications.

The EDS-408A/405A Series' useful device management and network management functions make it easy for you to master your automation Ethernet network, and the rugged hardware design makes the switches ideal for use in demanding industrial environments.

Click here for product details and ordering information.

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Unplug-Plug-n-Play—COM Preserver™ Makes USB-to-Serial an Attractive Alternative

The trend of using Ethernet and USB ports to connect serial peripherals to a PC continues to increase in popularity. In particular, the ease with which USB can be used has made the USB-to-serial solution particularly attractive. Keeping in line with this trend, we're happy to report that MOXA's new generation of USB-to-serial hubs are set to take the market by storm.

MOXA's new UPort series of USB-to-serial hubs includes a wide range of products and solutions for adding Windows COM ports via the PC's USB ports. The new products include 4-, 8-, and 16-port models. The UPort 1400 series of USB-to-serial hubs have 4 RS-232 or RS-232/422/485 serial ports. The UPort 1600 series of USB-to-serial hubs have 8 or 16 RS-232 or RS-232/422/485 ports.

Both the UPort 1400 and UPort 1600 USB-to-serial hubs support hi-speed (480 Mbps) USB 2.0, 128-byte FIFO, and on-chip H/W, S/W flow control. This makes the UPort 1400/1600 hubs the top performing USB-to-serial hubs in the world. In addition to supporting USB 2.0, the new UPort hubs also have the following features:

  • COM Preserver™: COM port assignments are maintained when replugging into another PC's USB port
  • Serial communication speed up to 921.6 Kbps
  • Windows 2003/XP/2000 driver support
  • Support for the Windows 32-bit/64-bit platforms
  • Built-in 15 KV ESD protection
  • Mini female DB9 to terminal block attachment for easy wiring
  • Support for both bus power and external power
Model Name
Serial Interface
No. of Ports
Shipping Date
UPort 1410
RS-232
4
Available
Now!
UPort 1450
RS-232/422/485
4
UPort 1610-8
RS-232
8
UPort 1650-8
RS-232/422/485
8
UPort 1610-16
RS-232
16
UPort 1650-16
RS-232/422/485
16

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PRODUCT APPLICATIONS

Advanced Monitoring and Control Network for Steel Refineries

The demand for steel by industries worldwide has been growing steadily for many decades, and this increase in demand has given rise to increased competitiveness between steel mills in terms of profitability, production costs, and the quality of steel that is produced. In order to compete more effectively, steel mills are increasing product quality, maximizing process efficiency, increasing production yields, and reducing operating costs by using automation to modernize the monitoring and control of processes.

Steel mills are using industrial Ethernet with fiber cabling solutions to upgrade the monitoring and control of processes. In addition to overall cost and performance advantages, these solutions must be integrated with legacy control systems, be highly reliable in harsh, high temperature conditions that experience high EMC/RFI interference, and incorporate mixed-speed fiber ports, support longer network distances (typical of steel mill plant sites), and allow for future upgrades and expansion. Moxa provides complete solutions for the communication networks used in the steel refinery industry.

China Steel Mill Upgrades Monitoring and Control Capabilities

The Xuefeng Steel plant in Wuxi, China, upgraded the monitoring and control system used for its primary steelmaking process. The plant uses blast furnaces, hot stoves, and a site that stores raw material. The upgrade at the Xuefeng plant used a more reliable fiber network infrastructure to centralize the monitoring and control of processes that have a direct effect on the quality of the steel.

System Description

The Xuefeng Steel plant's blast furnaces and hot stoves typically run 24/7 for long periods of time and involve extremely harsh operating conditions with molten steel, corrosive chemicals and strong electromagnetic interference present. Furthermore, since the raw material site is more than 500 meters from the main refinery sites, the Xuefeng plant must be able to transmit data over relatively long distances. In addition, the new system had to be economical to install, operate, and manage, and was required to support the existing PLC control system, but leave room for future expansion.

Xuefeng Steel chose the MOXA ED6008-MM-CC industrial Ethernet switch for its small size, high port density, true plug-and-play replacement capability, and overall low cost. Another important feature of the switch is MOXA Turbo Ring, which allows the Xuefeng plant to connect all blast furnace sites by a reliable, fiber-based, redundant ring connection that has a recovery time under 300 ms. The ED6008-MM-CC switch is also easy to configure and manage, and includes an auto e-mail warning function that allows the ED6008-MM-SC to send real-time e-mail messages and relay output alarms to operators and managers. The ED6008-MM-CC provided the required harsh environment capability, which includes a high MTBF of over 230,000 hours, the ability to operate in -40 to 75°C temperatures when needed, plus redundant, 24 VDC dual power inputs that can be connected to live DC power sources. Xuefeng also used MOXA's IMC-101-M-SC Ethernet to fiber media converter to connect the ring topology of the main blast furnace sites to the raw material site located more than 500 meters away.

As part of the new network support, the Xuefeng plant added a fast and reliable fiber network that covers the entire plant, dramatically improving data and signal collection but without compromising the existing PLC control system. The ability to collect data and signals efficiently from different places was a vast improvement compared to the previous system. With the new system, system controllers and operators can easily monitor and then quickly adjust the values of process parameters. This improvement was most apparent in the efficiency gained in the blast furnace/hot stove control systems that are the heart of quality control for any steelmaking process. The ability of the Xuefeng plant to collect and monitor temperature and pressure fluctuations and flow rates of raw materials and gases more accurately increases product consistency and quality. The MOXA ED6008-MM-SC with Turbo Ring provided the performance, features, reliability, and scalability the Xuefeng plant needed to take the next step in automating their plant.

System Diagram

Business Benefits from Moxa

  • MOXA Turbo Ring supports a fast redundant ring and recovery time less than 300 milliseconds to create real-time, reliable communication networks
  • Fiber Ring topology protects against EMC/EMI interference
  • ED6008-MM-SC supports long communication distances of up to 2 km
  • IP30, rugged high-strength aluminum case, DIN-Rail or panel mounting, and certification for operation in hazardous locations (Class 1 Div. 2/Zone 2)
  • ED6008-MM-SC can send out warning e-mails when a user-configured exception is detected, providing operators and system managers with real-time alarm messaging
  • ED6008-MM-SC provides web-based management that helps engineers manage and maintain the network from a remote site

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MOXA NEWS

MOXA PCI Express Serial Boards First to Receive Windows XP/2003 (x64) WHQL Certification

MOXA's PCI Express serial boards were recently approved by Microsoft's WHQL. This means that the boards meet the "Designed for Windows XP, Windows XP x64, Windows 2003, Windows 2003 x64 standard," and the "Designed for Microsoft Windows" logo is printed on the boards themselves.

In fact, MOXA is the first brand of PCI Express board to receive Windows' 64-bit platform WHQL certification for multiport serial boards.

Three models of MOXA PCI Express board are currently available: CP-118EL (8-port RS-232/422/485), CP-168EL (8-ports RS-232), and CP-104EL (4-ports RS-232). All three boards fit any of the PCI Express slots (x1, x2, x4, x8, and x16), and provide serial communication speed up to 921.6 Kbps, 128-byte FIFO, low profile size, on-chip hardware and software flow control, and 15 KV ESD surge protection.

Click here to link to MOXA's website for detailed product information, or to download the latest drivers.

Note:
The Windows Hardware Quality Laboratories (WHQL) is the branch of Microsoft that tests hardware and drivers for compatibility issues with the Windows operating system. Microsoft established its "Designed for Microsoft Windows" logo to help customers identify products that deliver a high-quality computing experience with the Microsoft Windows XP/2003 operating system. The "Designed for Microsoft Windows" logo on a product indicates that the product will be stable when running Windows XP/2003, the related software or driver components can be installed or removed easily, and the basic experience with the product and the operating system will be the same or better after upgrading to future versions of Windows.

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NPort Device Server Used by Grand Prize Winner of 2006 ARCHI-TECH AV Awards

Moxa Technologies, Inc., contributed NPort 5610 serial to Ethernet device servers to an audio-visual project that received a 2006 ARCHI-TECH AV Award. The winning project, called Lake of Dreams in the Wynn, Las Vegas, was created by SPL Integrated Solutions. This audio and video performance is unlike any other. By day, the area appears to be a 19,000-square-foot lake surrounded by a waterfall on a mountain. By night, the architectural landscape becomes a surface for video projection. Four different shows include music, lighting, projection onto the waterfall, projection on a 24-foot-high fiberglass head that rises out of the lake in 3 seconds, projection on a 27-foot-high concave disk that rises above the waterfall, and two 38-foot-high robotic puppets. The judges were awestruck by this project. One judge, echoing the sentiment of others, said, "This was by far above everybody else's." Another called it a "great model of collaboration."

ARCHI-TECH magazine and InfoComm International® announced that seven audiovisual design firms specializing in AV installations received a 2006 ARCHI-TECH AV Award. The ARCHI-TECH AV Awards honor the best audiovisual architectural projects in the industry.

Two grand prizes and five other winners were named from among 46 projects submitted for consideration.

"To Receive an ARCHI-TECH AC Award speaks to the quality of the products and the talents of the firms involved in creating these award-winning audiovisual projects," said Jim Forthofer, publisher of ARCHI-TECH.

Charles Chen, National Product Sales Manager for Moxa Technologies, Inc., said "We are pleased to have been selected by SPL Integrated Solutions to provide Moxa NPort 5610 Serial to Ethernet Device Servers for their award winning project. Moxa NPort 5600 Series provides a convenient and transparent way to establish an Ethernet connection that not only protects your current hardware investment, but also ensures future network expandability."

This award was presented at InfoComm Internationals' third annual AV Awards Banquet in Orlando on June 6th.

The winning projects are:

Grand Prize Winners

  • Best Project over $1 Million: Lake of Dreams submitted by SPL Integrated Solutions, Columbia, MD.
  • Best Project Under $1 Million: Carnegie Library "Interactive UX" (User Experience) submitted by the Sextant Group, headquartered in Pittsburg, PA and the EDGE Studio, Pittsburg, PA.

Winners

  • Cisco Systems Executive Briefing Center submitted by Avidex Av, Redmond, WA.
  • Centers for Disease Control Visitors Center submitted by Communications Electronic Design (CED), Louisville, KY.
  • Movies Under the Stars submitted by Thomas Gregor Associates, El Segundo, CA.
  • San Jose Civic Center submitted by Shen Milson & Wilke, headquartered in New York, NY.
  • CDC Global Communications Building submitted by Waveguide Consulting Inc., Atlanta, GA.

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FEATURED PRODUCT

ioLogik E2210
Active Remote I/O Server with 12 DI and 8 DO



Click Here
to view product info


PRODUCT LINKS
Industrial Ethernet Switches
Wireless Ethernet Products
Remote I/O Servers
Embedded Computers
Video Over IP Servers
Serial to Ethernet Products
Multiport Serial Boards
Media Converters
USB to Serial Hubs
SOLUTION ZONES
Industrial Ethernet
Wireless Ethernet
Embedded Computing
Serial to Ethernet
Serial Communication
FREE OFFERS
2006 MOXA Product Catalog
2006 MOXA Industrial Ethernet Solutions Catalog
Video over Gigabit IP Networks Brochure
Multiport Serial Board Guidebook
DOWNLOADS
DataScope Utility
Troubleshoot and debug Win32 COM ports
PComm Lite—Serial Comm Development Tool
Visio Figure
For MOXA Industrial Ethernet Devices
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